![]() Lesser time for changeovers means less interruptions to work. The SMED system is the process of reducing the time for equipment changeovers. Single Minute Exchange of Die (SMED) System.This unit focuses a lot on Workplace Organization, 5S Workplace Organization, Total Productive Maintenance (TPM), and Overall Equipment Effectiveness. In this unit, you’ll understand how to create, analyze, and develop future value stream maps. It starts from production and ends when it reaches the customer. A Value Stream Map is a document that shows the lifecycle of a product or service. In this unit, you’ll be taught the Plan-Do-Check-Act (PDCA) improvement cycle, selecting the right improvement tools, understanding the difference between root causes, direct causes, and contributory causes, and more. A Kanban system is a ticketing system that allows people to plan and plot out work. In this unit, you’ll learn about what standard work is, the elements of standard work, determining cycle times, and making standard work efficiency by focusing on a decreased use of labor, equipment, and materials. Takt time is the average time when a production unit starts work, all up until the next team starts production. This covers the general history, overview, and principles of the Lean methodology among others. In this course, it is covered in 9 units. On the regular though, there are certain topics that are generally covered. The quotation differs for each customization. You have the ability to customize the programme that you want to take. The great thing about this course is that it is flexible. It takes a total of 3 days to complete and is taught in-house. Next up, we have SQT Training’s Lean Manufacturing Tools course. Head on over and see if this is the right course for you. You can head to their website and even try out a free lesson. Topics include starting with people, layout options, data driven Lean, the roadmap of Lean, and even some pitfalls. Implementing Lean – When you’ve learned the basic terms, concepts, and practices, it is time to understand how you can implement these into your workplace.These include streamlining the value stream, workplace organization, setup reduction, TPM, visual workplace, and continuous improvement among others. Lean Practices – In this module, you’ll be familiarized with Lean Practices that happen in the workplace.It will teach you about key terms, the concept of eliminating waste, certain components, the value stream analysis, and the Lean mindset. Lean Concepts – The first module will teach you the basic Lean concepts.The intended users are all employees in a manufacturing company. It is considered a Masters-level course and will last approximately 15 hours until completion. We’ll look at a couple of training programs available today that you can take to learn more about Lean.įirst off, we have the online-based training from Quality Training Portal. However, it does little to actually teach the Lean methodology. It is also a good way of getting into the Spirit of Lean. ![]() The readings are a great way to understand how the Lean process came about. It is the culture of a company and the management style that is applying the Lean methodology. An important point it presented was that a Lean Culture is not made of tools. This article is still very relevant today. Instead, he said that focusing on how the work was done and making that efficient was the way towards positive worker productivity.įinally, we have the most recent study it is John Krafcik’s “Triumph of the Lean Production System” (1988). Taylor posited that making people work as hard as they could would not improve output and productivity. Next up, we have Frederick Winslow Taylor’s “Principles of Scientific Management” (1909). He indicates that people can save by taking away expensive unnecessary items. This is where he calls for saving as well as earning. They will end up working their whole lives and die without a penny to their name. One interesting part of the frugality aspect talks about people who don’t know how to save on costs. Each of them advocated for industry and being cost-effective. Franklin wrote various proverbs into this book. We have actually spoken about some interesting research papers in the previous topics.įirst is Benjamin Franklin’s “Way to Wealth” (1758). These can serve as the foundation for further learning. If you are ready to learn more, these following training materials are for you.įirst, let’s touch on some of the research papers that you can read to understand the inception of Lean Manufacturing. We hope that the explanation on Lean Manufacturing has excited you.
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